Research Outputs

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    A bi-objective model for design and analysis of sustainable intermodal transportation systems: A case study of Turkey
    (Taylor & Francis Ltd, 2019) Reşat, Hamdi Giray; Department of Industrial Engineering; Türkay, Metin; Faculty Member; Department of Industrial Engineering; College of Engineering; 24956
    This paper presents a mixed-integer linear optimisation model to analyse the intermodal transportation systems in the Turkish transportation industry. The solution approach includes mathematical modelling, data analysis from real-life cases and solving the resulting mathematical programming problem to minimise total transportation cost and carbon dioxide emissions by using two different exact solution methods in order to find the optimal solutions. The novel approach of this paper generates Pareto solutions quickly and allows the decision makers to identify sustainable solutions by using a newly developed solution methodology for bi-objective mixed-integer linear problems in real-life cases.
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    A coordinated production and shipment model in a supply chain
    (Elsevier Science Bv, 2013) N/A; Department of Industrial Engineering; N/A; Department of Industrial Engineering; Kaya, Onur; Kubalı, Deniz; Örmeci, Lerzan; Faculty Member; Master Student; Faculty Member; Department of Industrial Engineering; College of Sciences; Graduate School of Sciences and Engineering; College of Engineering; 28405; N/A; 32863
    In this study, we consider the coordination of transportation and production policies between a single supplier and a single retailer in a deterministic inventory system. In this supply chain, the customers are willing to wait at the expense of a waiting cost. Accordingly, the retailer does not hold inventory but accumulates the customer orders and satisfies them at a later time. The supplier produces the items, holds the inventory and ships the products to the retailer to satisfy the external demand. We investigate both a coordinated production/transportation model and a decentralized model. In the decentralized model, the retailer manages his own system and sends orders to the supplier, while the supplier determines her own production process and the amount to produce in an inventory replenishment cycle according to the order quantity of the retailer. However, in the coordinated model, the supplier makes all the decisions, so that she determines the length of the replenishment and transportation cycles as well as the shipment quantities to the retailer. We determine the structure of the optimal replenishment and transportation cycles hi both coordinated and decentralized models and the corresponding costs. Our computational results compare the optimal costs under the coordinated and decentralized models. We also numerically investigate the effects of several parameters on the optimal solutions.
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    A discrete-continuous optimization approach for the design and operation of synchromodal transportation networks
    (Elsevier, 2019) Reşat, Hamdi Giray; Department of Industrial Engineering; Türkay, Metin; Faculty Member; Department of Industrial Engineering; College of Engineering; 24956
    This paper presents a multi-objective mixed-integer programming problem for integrating specific characteristics of synchromodal transportation. The problem includes different objective functions including total transportation cost, travel time and CO2 emissions while optimizing the proposed network structure. Traffic congestion, time-dependent vehicle speeds and vehicle filling ratios are considered and computational results for different illustrative cases are presented with real data from the Marmara Region of Turkey. The defined non-linear model is converted into linear form and solved by using a customized implementation of the e-constraint method. Then, the sensitivity analysis of proposed mathematical models with pre-processing constraints is summarized for decision makers.
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    A fuzzy decomposition method for multistation production systems subject to blocking
    (Elsevier Science Bv, 1996) Yeralan, Sencer; Department of Business Administration; Tan, Barış; Faculty Member; Department of Business Administration; College of Administrative Sciences and Economics; 28600
    This study presents a new methodology to adjust the value of the proportionality constant (step length parameter) used in the general decomposition method for multistation heterogeneous production systems proposed in an earlier study for specially unbalanced production systems by using fuzzy logic control. The decomposition method is based on successive approximations. Namely, input rate to each subsystem is adjusted proportional to the difference in production rates of adjacent stations. This process continues until all the subsystems have the same production rate, Fuzzy logic control uses basic observations described in linguistic variables of how production rate changes as a function of input rate, Consequently, the proportionality constant in the successive approximation method is adjusted. These observations are not model specific, Thus, the fuzzy decomposition method can be applied to a wide variety of production systems. The same methodology can also be used in other applications where adjusting the step length parameter to attain the highest convergence rate is not trivial. For example, step length parameter used in subgradient optimization and other search methodologies can also be adjusted by using the fuzzy logic control methodology presented in this study. Numerical experience shows that this method yields a substantial improvement in the convergence rate of the decomposition method for highly unbalanced production system.
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    A lab-scale manufacturing system environment to investigate data-driven production control approaches
    (Elsevier Sci Ltd, 2021) N/A; N/A; Department of Business Administration; Khayyati, Siamak; Tan, Barış; PhD Student; Faculty Member; Department of Business Administration; Graduate School of Sciences and Engineering; College of Administrative Sciences and Economics; N/A; 28600
    Controlling production and release of material into a manufacturing system effectively can lower work-inprogress inventory and cycle time while ensuring the desired throughput. With the extensive data collected from manufacturing systems, developing an effective real-time control policy helps achieving this goal. Validating new control methods using the real manufacturing systems may not be possible before implementation. Similarly, using simulation models can result in overlooking critical aspects of the performance of a new control method. In order to overcome these shortcomings, using a lab-scale physical model of a given manufacturing system can be beneficial. We discuss the construction and the usage of a lab-scale physical model to investigate the implementation of a data-driven production control policy in a production/inventory system. As a datadriven production control policy, the marking-dependent threshold policy is used. This policy leverages the partial information gathered from the demand and production processes by using joint simulation and optimization to determine the optimal thresholds. We illustrate the construction of the lab-scale model by using LEGO Technic parts and controlling the model with the marking-dependent policy with the data collected from the system. By collecting data directly from the lab-scale production/inventory system, we show how and why the analytical modeling of the system can be erroneous in predicting the dynamics of the system and how it can be improved. These errors affect optimization of the system using these models adversely. In comparison, the datadriven method presented in this study is considerably less prone to be affected by the differences between the physical system and its analytical representation. These experiments show that using a lab-scale manufacturing system environment is very useful to investigate different data-driven control policies before their implementation and the marking-dependent threshold policy is an effective data-driven policy to optimize material flow in manufacturing systems.
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    A learning based algorithm for drone routing
    (Pergamon-Elsevier Science Ltd, 2022) N/A; N/A; Department of Industrial Engineering; Department of Industrial Engineering; Ermağan, Umut; Yıldız, Barış; Salman, Fatma Sibel; Master Student; Faculty Member; Faculty Member; Department of Industrial Engineering; Graduate School of Sciences and Engineering; College of Engineering; College of Engineering; N/A; 258791; 178838
    We introduce a learning-based algorithm to solve the drone routing problem with recharging stops that arises in many applications such as precision agriculture, search and rescue, and military surveillance. The heuristic algorithm, namely Learn and Fly (L&F), learns from the features of high-quality solutions to optimize recharging visits, starting from a given Hamiltonian tour that ignores the recharging needs of the drone. We propose a novel integer program to formulate the problem and devise a column generation approach to obtain provably high-quality solutions that are used to train the learning algorithm. Results of our numerical experiments with four groups of instances show that the classification algorithms can effectively identify the features that determine the timing and location of the recharging visits, and L&F generates energy feasible routes in a few seconds with around 5% optimality gap on the average.
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    A min-sum-max resource allocation problem
    (Kluwer Academic Publ, 2000) Kouvelis, P.; Department of Business Administration; Karabatı, Selçuk; Faculty Member; Department of Business Administration; College of Administrative Sciences and Economics; 38819
    In this paper we describe a class of resource allocation problems with a min–sum–max objective function. We first discuss practical applications of the problem. We then present a result on the computational complexity of the problem. We propose an implicit enumeration procedure for solving the general case of the problem, and report on our computational experience with the solution procedure.
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    A mixed integer nonlinear programming model and heuristic solutions for location, inventory and pricing decisions in a closed loop supply chain
    (Pergamon-Elsevier Science Ltd, 2016) Kaya, Onur; Ürek, Büşra; PhD Student; Graduate School of Sciences and Engineering; N/A
    We analyze a network design problem for a closed-loop supply chain that integrates the collection of the used products with the distribution of the new products. We present a mixed integer nonlinear facility location-inventory-pricing model to decide on the optimal locations of the facilities, inventory amounts, prices for new products and incentive values for the collection of right amount of used products in order to maximize the total supply chain profit. We develop heuristics for the solution of this model and analyze the effectiveness of these heuristics and the effects of the parameters on this system through numerical experiments.
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    A near-optimal order-based inventory allocation rule in an assemble-to-order system and its applications to resource allocation problems
    (Springer, 2005) Xu, Susan Hong; Department of Business Administration; Akçay, Yalçın; Faculty Member; Department of Business Administration; College of Administrative Sciences and Economics; 51400
    Assemble-to-order (ATO) manufacturing strategy has taken over the more traditional make-to-stock (MTS) strategy in many high-tech firms. ATO strategy has enabled these firms to deliver customized demand timely and to benefit from risk pooling due to component commonality. However, multi-component, multi-product ATO systems pose challenging inventory management problems. In this chapter, we study the component allocation problem given a specific replenishment policy and realized customer demands. We model the problem as a general multidimensional knapsack problem (MDKP) and propose the primal effective capacity heuristic (PECH) as an effective and simple approximate solution procedure for this NP-hard problem. Although the heuristic is primarily designed for the component allocation problem in an ATO system, we suggest that it is a general solution method for a wide range of resource allocation problems. We demonstrate the effectiveness of the heuristic through an extensive computational study which covers problems from the literature as well as randomly generated instances of the general and 0-1 MDKP. In our study, we compare the performance of the heuristic with other approximate solution procedures from the ATO system and integer programming literature.
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    A new magnetorheological damper for chatter stability of boring tools
    (Elsevier Science Sa, 2021) N/A; N/A; Department of Chemistry; Department of Mechanical Engineering; Saleh, Mostafa Khalil Abdou; Nejatpour, Mona; Acar, Havva Funda Yağcı; Lazoğlu, İsmail; PhD Student; PhD Student; Faculty Member; Faculty Member; Department of Chemistry; Department of Mechanical Engineering; Manufacturing and Automation Research Center (MARC); Graduate School of Sciences and Engineering; Graduate School of Sciences and Engineering; College of Sciences; College of Engineering; N/A; N/A; 178902; 179391
    Chatter is a limiting factor during boring of deep holes with long slender boring bars. In this article, a new magnetorheological (MR) damper is introduced to increase the stability of the boring process. The sponge-type configuration of the damper utilizes a minimal amount of MR fluid in the annulus around the boring bar. The MR fluid layer and the electromagnetic circuit are externally applied to the boring bar, which allows easy installation and adjustability in bar length. A custom made, bidisperse MR fluid is used to eliminate particle sedimentation and enhance the lifetime of the damper. The modal analysis of the boring bar with the new MR damper shows improvements in both the damping and the dynamic stiffness of the system. This enhancement significantly increases the chatter-free depth of cut on the stability lobe diagrams. This article presents the experimental validations on the boring of AL 7075 and Inconel 718 workpieces which are materials widely used in many aerospace applications. The damper is installed on a conventional boring bar for a CNC machining center setup, and its performance is tested under various machining conditions.