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    Investigation of 3-D multilayer approach in predicting the thermal behavior of 20 Ah Li-ion cells
    (Pergamon-Elsevier Science Ltd, 2019) N/A; N/A; Department of Chemical and Biological Engineering; Alipour, Mohammad; Esen, Ekin; Kızılel, Rıza; PhD Student; PhD Student; Researcher; Department of Chemical and Biological Engineering; Koç University Tüpraş Energy Center (KUTEM) / Koç Üniversitesi Tüpraş Enerji Merkezi (KÜTEM); Graduate School of Sciences and Engineering; Graduate School of Sciences and Engineering; College of Engineering; N/A; N/A; 114475
    Numerous research groups have adopted a 1D single-layer cell approach to model the thermal behavior of the Li-ion battery systems. However, as the size of a Li-ion cell increases, the 1D single-layer approach is not enough to determine the thermal behavior of the high capacity batteries. In this study, a multilayer approach is proposed to consider the effects of the number of layers on the thermal behavior of the cell. 3D electrochemical-thermal model with multilayer approach is designed and temperature predictions at various discharge rates are calculated. The results are validated at 30 degrees C for various discharge rates. Thermal behavior of the single-layer and multilayer cell approaches are compared with the experimental measurements. The results show that the error of estimates is halved if multilayer approach is applied. The proposed model is also used to study the effects of the number of layers on the temperature non-uniformity of the large sized Li-ion batteries. The results showed that multilayer cell approach represents the thermal behavior of the Li-ion cell more accurately. The study is promising for the development of an efficient thermal management system with a better prediction of the potential hot spots on the single cells and battery packs.
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    PublicationOpen Access
    Numerical investigation of design parameters effects on performance of cooling system designed for a lithium-ion cell
    (Yildiz Technical University / Yıldız Teknik Üniversitesi, 2020) Kızılel, Rıza; Alipour, Mohammad; Researcher; Koç University Tüpraş Energy Center (KUTEM) / Koç Üniversitesi Tüpraş Enerji Merkezi (KÜTEM); 114475; N/A
    A 3D numerical approach using the Finite Element Method (FEM) is applied to model the thermal behavior of multilayer 20Ah LiFePO4/Graphite cell and to design a cooling system. A three-dimensional multilayer cell model with heterogeneous thermal properties for the various cell layers is developed to study the effects of design parameters on cooling performance of mini-channel aluminum plates. As design parameters, effects of channel width, a number of channel passes, inlet mass flow rate, and heat transfer medium were considered. Using the optimized parameters, the cooling performance of water-cooling and air-cooling systems were compared. The results showed that the designed cooling system provided good cooling performance in controlling the temperature rise and uniformity. Inlet mass flow rate was the main influential parameter in controlling the cooling performance. The optimum number of channel passes was found to be seven passes. Channel width mainly controlled the pressure drop and had minor effects on temperature. At higher discharge current rates, the water-cooling system showed better cooling performance in dropping the maximum temperature and making uniform surface and inner temperature profile. Moreover, pressure drop, and power consumption rates become significantly lower for water cooling system.