Dynamics of boring processes: part III-time domain modeling

Abstract

This article presents a mathematical model and a computational algorithm for the time domain solution of boring process dynamics. The model is developed in a modular form; it includes a workpiece geometry and surface topography module, a kinamatics and tool position module, a dynamic chip load module, a dynamic cutting force prediction module and a structural dynamics module. The time domain model takes cutting process parameters, tool and workpiece geometries and modal parameters of the structure as inputs. It predicts instantanous cutting forces and vibrations along the machining time, and machined workpiece topography as outputs. Some of the simulated and experimental results for various cutting conditions are presented and compared for validation purposes.