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Publication Open Access 3D printing of elastomeric bioinspired complex adhesive microstructures(Wiley, 2021) Dayan, Cem Balda; Chun, Sungwoo; Krishna Subbaiah, Nagaraj; Drotlef, Dirk Michael; Akolpoğlu, Mükrime Birgül; Department of Mechanical Engineering; Department of Mechanical Engineering; Sitti, Metin; Faculty Member; College of Engineering; School of Medicine; 297104Bioinspired elastomeric structural adhesives can provide reversible and controllable adhesion on dry/wet and synthetic/biological surfaces for a broad range of commercial applications. Shape complexity and performance of the existing structural adhesives are limited by the used specific fabrication technique, such as molding. To overcome these limitations by proposing complex 3D microstructured adhesive designs, a 3D elastomeric microstructure fabrication approach is implemented using two-photon-polymerization-based 3D printing. A custom aliphatic urethane-acrylate-based elastomer is used as the 3D printing material. Two designs are demonstrated with two combined biological inspirations to show the advanced capabilities enabled by the proposed fabrication approach and custom elastomer. The first design focuses on springtail- and gecko-inspired hybrid microfiber adhesive, which has the multifunctionalities of side-surface liquid super-repellency, top-surface liquid super-repellency, and strong reversible adhesion features in a single fiber array. The second design primarily centers on octopus- and gecko-inspired hybrid adhesive, which exhibits the benefits of both octopus- and gecko-inspired microstructured adhesives for strong reversible adhesion on both wet and dry surfaces, such as skin. This fabrication approach could be used to produce many other 3D complex elastomeric structural adhesives for future real-world applications.
Publication Metadata only 3D surface topography analysis in 5-axis ball-end milling(Elsevier, 2017) N/A; Department of Mechanical Engineering; Department of Mechanical Engineering; Khavidaki, Sayed Ehsan Layegh; Lazoğlu, İsmail; PHD Student; Faculty Member; Graduate School of Sciences and Engineering; College of Engineering; N/A; 179391This article presents a new analytical model to predict the topography and roughness of the machined surface in 5-axis ball-end milling operation for the first time. The model is able to predict the surface topography and profile roughness parameters such as 3D average roughness (Sa) and 3D root mean square roughness (Sq) by considering the process parameters such as the feedrate, number of flutes, step over and depth of cut as well as the effects of eccentricity and tool runout in 5-axis ball-end milling. This model allows to simulate the effects of the lead and tilt angles on the machined surface quality in the virtual environment prior to the costly 5-axis machining operations. The effectiveness of the introduced surface topography prediction model is validated experimentally by conducting 5-axis ball-end milling tests in various cutting conditions. (C) 2017 Published by Elsevier Ltd on behalf of CIRP.Publication Open Access 3D-printed contact lenses: challenges towards translation and commercialization(Future Medicine, 2022) Yetişen, Ali K.; Department of Mechanical Engineering; Department of Mechanical Engineering; Taşoğlu, Savaş; Özdalgıç, Berin; Faculty Member; PhD Student; KU Arçelik Research Center for Creative Industries (KUAR) / KU Arçelik Yaratıcı Endüstriler Uygulama ve Araştırma Merkezi (KUAR); Koç University Research Center for Translational Medicine (KUTTAM) / Koç Üniversitesi Translasyonel Tıp Araştırma Merkezi (KUTTAM); College of Engineering; Graduate School of Sciences and Engineering; 291971; 323683NAPublication Metadata only A bioinspired stretchable membrane-based compliance sensor(Natl Acad Sciences, 2020) Matsuhisa, Naoji; You, Insang; Ruth, Sarah Rachel Arussy; Niu, Simiao; Foudeh, Amir; Tok, Jeffrey B. -H.; Chen, Xiaodong; Bao, Zhenan; Department of Mechanical Engineering; Department of Mechanical Engineering; Beker, Levent; Faculty Member; College of Engineering; 308798Compliance sensation is a unique feature of the human skin that electronic devices could not mimic via compact and thin form-factor devices. Due to the complex nature of the sensing mechanism, up to now, only high-precision or bulky handheld devices have been used to measure compliance of materials. This also prevents the development of electronic skin that is fully capable of mimicking human skin. Here, we developed a thin sensor that consists of a strain sensor coupled to a pressure sensor and is capable of identifying compliance of touched materials. The sensor can be easily integrated into robotic systems due to its small form factor. Results showed that the sensor is capable of classifying compliance of materials with high sensitivity allowing materials with various compliance to be identified. We integrated the sensor to a robotic finger to demonstrate the capability of the sensor for robotics. Further, the arrayed sensor configuration allows a compliance mapping which can enable humanlike sensations to robotic systems when grasping objects composed of multiple materials of varying compliance. These highly tunable sensors enable robotic systems to handle more advanced and complicated tasks such as classifying touched materials.Publication Open Access A comparative analysis of austenite-to-martensite and austenite-to-bainite phase transformation kinetics in steels(Taylor _ Francis, 2013) Holzweissig, M.J.; Lambers, H.-G.; Maier, H.J.; Department of Mechanical Engineering; Department of Mechanical Engineering; Uslu, Mehmet Can; Canadinç, Demircan; Faculty Member; Graduate School of Sciences and Engineering; College of Engineering; N/A; 23433This paper presents a comparison of the macroscopic transformation strain evolution as a function of the bainite and martensite phase fractions in steels. Specifically, the evolution of anisotropic strain with phase fraction follows a linear trend for the martensitic transformation due to continuous stress-induced variant selection. In the case of bainitic transformation, the anisotropic strain evolves non-linearly owing to diffusion, minimizing the distortion around the bainitic sheaves and further promoting stress-induced variant selection at the early stages of the bainitic phase transformation. However, this effectiveness is reduced when the bainitic sheaves start constricting the growth of each other.Publication Metadata only A comprehensive evaluation of parameters governing the cyclic stability of ultrafine-grained FCC alloys(Elsevier Science Sa, 2011) Niendorf, T.; Maier, H. J.; Department of Mechanical Engineering; Department of Mechanical Engineering; Canadinç, Demircan; Faculty Member; College of Engineering; 23433The current paper presents results of a thorough experimental program undertaken to shed light onto the mechanisms dictating the cyclic stability in ultrafine-grained (UFG) alloys with a face-centered cubic structure. Cyclic deformation responses of several copper- and aluminum-based UFG alloys were investigated and the corresponding microstructural evolutions were analyzed with various microscopy techniques. The important finding is that a larger volume fraction of high-angle grain boundaries and solid solution hardening significantly improve the fatigue performance of these alloys at elevated temperatures and high strain rates, and under large applied strain amplitudes.Publication Open Access A critical approach to the biocompatibility testing of NiTi orthodontic archwires(Vibgyor Online Publishers, 2016) Şahbazoğlu, D.; Toker, S. M.; Saher, D.; Department of Mechanical Engineering; Department of Mechanical Engineering; Canadinç, Demircan; Gümüş, Berkay; Uzer, Benay; Yıldırım, Cansu; Polat-Altıntaş, Sevgi; Faculty Member; College of Engineering; 23433; N/A; N/A; N/A; N/AThe biocompatibility of Nickel-Titanium (NiTi) archwires was investigated by simulating actual contact state of archwires around brackets, which enabled incorporation of realistic mechanical conditions into ex situ experiments. Specifically, archwires (undeformed, and bound to brackets on acrylic dental molds) were statically immersed in artificial saliva (AS) for 31 days. Following the immersion, the archwires and the immersion solutions were analyzed with the aid of variouselectron-optical techniques, and it was observed that carbon-rich corrosion products formed on both archwire sets upon immersion. The corrosion products preferentially formed at the archwire–bracket contact zones, which is promoted by the high energy of these regions and the micro-cracks brought about by stress assisted corrosion. Moreover, it is suggested that these corrosion products prevented significant Ni or Ti ion release by blocking the micro-cracks, which, otherwise, would have led to enhanced ion release during immersion. The current findings demonstrate the need for incorporating both realistic chemical and mechanical conditions into the ex situ biocompatibility experiments of orthodontic archwires, including the archwire-bracket contact.Publication Metadata only A deep etching mechanism for trench-bridging silicon nanowires(Iop Publishing Ltd, 2016) Wollschlaeger, Nicole; Österle, Werner; Leblebici, Yusuf; N/A; Department of Mechanical Engineering; Department of Mechanical Engineering; Taşdemir, Zuhal; Alaca, Burhanettin Erdem; PhD Student; Faculty Member; Koç University Surface Science and Technology Center (KUYTAM) / Koç Üniversitesi Yüzey Teknolojileri Araştırmaları Merkezi (KUYTAM); Graduate School of Sciences and Engineering; College of Engineering; N/A; 115108Introducing a single silicon nanowire with a known orientation and dimensions to a specific layout location constitutes a major challenge. The challenge becomes even more formidable, if one chooses to realize the task in a monolithic fashion with an extreme topography, a characteristic of microsystems. The need for such a monolithic integration is fueled by the recent surge in the use of silicon nanowires as functional building blocks in various electromechanical and optoelectronic applications. This challenge is addressed in this work by introducing a topdown, silicon-on-insulator technology. The technology provides a pathway for obtaining wellcontrolled silicon nanowires along with the surrounding microscale features up to a three-orderof-magnitude scale difference. A two-step etching process is developed, where the first shallow etch defines a nanoscale protrusion on the wafer surface. After applying a conformal protection on the protrusion, a deep etch step is carried out forming the surrounding microscale features. A minimum nanowire cross-section of 35 nm by 168 nm is demonstrated in the presence of an etch depth of 10 mu m. Nanowire cross-sectional features are characterized via transmission electron microscopy and linked to specific process steps. The technology allows control on all dimensional aspects along with the exact location and orientation of the silicon nanowire. The adoption of the technology in the fabrication of micro and nanosystems can potentially lead to a significant reduction in process complexity by facilitating direct access to the nanowire during surface processes such as contact formation and doping.Publication Metadata only A deformation-based approach to tuning of magnetic micromechanical resonators(2018) Yalçınkaya, Arda D.; Department of Mechanical Engineering; N/A; Department of Mechanical Engineering; Department of Mechanical Engineering; Biçer, Mahmut; Esfahani, Mohammad Nasr; Alaca, Burhanettin Erdem; Researcher; PhD Student; Faculty Member; Koç University Surface Science and Technology Center (KUYTAM) / Koç Üniversitesi Yüzey Teknolojileri Araştırmaları Merkezi (KUYTAM); College of Engineering; Graduate School of Sciences and Engineering; College of Engineering; N/A; N/A; 115108Resonance frequency tuning in magnetic micromechanical resonators remains a primary field of study for frequency reference applications. The use of magnetic micromechanical resonators for innovative timing, oscillator and sensing applications necessitates a platform for the precise control of the resonance frequency. The present work addresses a deformation based technique for tuning the resonance frequency of nickel micromechanical resonators. Frequency response is measured through magnetic actuation and optical readout. The tuning approach is based on a combination of flexural deformation and uniaxial strain. The bending deformation is achieved by using a DC current through the microbeam. This magnetomotive mechanism reduces the resonance frequency by about 13% for a maximum DC current of 80 mA. A substrate bending method is used for applying uniaxial strain to increase the resonance frequency by about 8%. A bidirectional frequency modulation is thus demonstrated by utilizing both deformation techniques. The interpretation of results is carried out by finite element analysis and electromechanical analogy in an equivalent circuit. Using deformation techniques, this study provides a rigorous approach to control the resonance frequency of magnetic micromechanical resonators.Publication Metadata only A finite-volume front-tracking method for computations of multiphase flows in complex geometries(Frontiers, 2005) N/A; Department of Mechanical Engineering; Department of Mechanical Engineering; Muradoğlu, Metin; Faculty Member; College of Engineering; 46561A finite-volume/front-tracking (FV/FT) method is developed for computations of multiphase flows in complex geometries. The front-tracking methodology is combined with a dual time-stepping based FV method. The interface between phases is represented by connected Lagrangian marker points. An efficient algorithm is developed to keep track of the marker points in curvilinear grids. The method is implemented to solve two-dimensional (plane or axisymmetric) dispersed multiphase flows and is validated for the motion of buoyancy-driven drops in a periodically constricted tube with cases where drop breakup occurs.