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Publication Metadata only A novel mold design for one-continuous permeability measurement of fiber preforms(Sage Publications Ltd, 2015) N/A; N/A; Department of Mechanical Engineering; Yalçınkaya, Mehmet Akif; Sarıoğlu, Ayşen; Sözer, Murat; PhD Student; Master Student; Faculty Member; Department of Mechanical Engineering; Graduate School of Sciences and Engineering; Graduate School of Sciences and Engineering; College of Engineering; N/A; N/A; 110357One-continuous permeability measurement experiments allow measuring permeability of a fiber preform within a range of fiber volume fractions by conducting a single unsaturated (a.k.a. transient) flow experiment on a dry specimen at an initial thickness, and a set of saturated flow experiments on the wetted specimen by varying the thickness of the mold cavity. This approach allows quicker database construction and reduces the effect of inherent variation of fabric structure caused by inconsistent labor on permeability. In this study, the drawbacks of previous mold designs are eliminated by using appropriate sealing, gap thickness adjustment mechanism and features that allow straightforward and reliable manual operation. Experiments for three different fabric types are conducted and the results are discussed. It is mainly observed that the unsaturated permeability is higher than the saturated permeability.Publication Metadata only Effect of permeability characterization at different boundary and flow conditions on vacuum infusion process modeling(Sage Publications Ltd, 2017) N/A; N/A; Department of Mechanical Engineering; Yalçınkaya, Mehmet Akif; Çağlar, Barış; Sözer, Murat; PhD Student; PhD Student; Faculty Member; Department of Mechanical Engineering; Graduate School of Sciences and Engineering; Graduate School of Sciences and Engineering; College of Engineering; N/A; N/A; 110357Permeability characterization of a fabric preform is a key factor that affects the accuracy of process modeling of vacuum infusion. There are various flow types and boundary conditions (such as one-dimensional or radial flow under constant injection pressure or constant injection flow rate during unsaturated or saturated flow regimes) used in permeability measurement experiments in the literature. This study investigates the effect of using different flow and injection boundary conditions in permeability characterization on the results of coupled one-dimensional mold-filling and compaction model. The results of the model are compared with vacuum infusion mold-filling experiments. It is shown that using the permeability measured at constant injection pressure and unsaturated flow results in the closest fill time compared to the experiments for all three types of fabrics investigated in this study.Publication Metadata only Variation of part thickness and compaction pressure in vacuum infusion process(Elsevier Sci Ltd, 2009) N/A; N/A; Department of Mechanical Engineering; Yenilmez, Bekir; Senan, Murat; Sözer, Murat; PhD Student; Master Student; Faculty Member; Department of Mechanical Engineering; Graduate School of Sciences and Engineering; Graduate School of Sciences and Engineering; College of Engineering; N/A; N/A; 110357In vacuum infusion (VI), it is difficult to manufacture a composite part with small dimensional tolerances, since the thickness of the part changes during resin injection. This change of thickness is due to the effect of varying compaction pressure on the upper mold part, a vacuum bag. In this study, random fabric layers with an embedded core distribution medium is used. The thickness of the composite part and resin pressure are monitored using multiple dial gages and pressure transducers; the results are compared with the model developed by Correia et al. [Correia NC, Robitaille F, Long AC, Rudd CID, Simacek P, Advani SC. Analysis of the vacuum infusion molding process: 1. Analytical formulation. Composites Part A: Applied Science and Manufacturing 26, 2005. p. 1645-1656]. To use this model, two material characteristics databases are constructed based on the process parameters: (i) the thickness of a dry/wet fabric preform at different compaction pressures, and (ii) the permeability of the preform at different thicknesses. The dry-compacted preform under vacuum is further compacted due to fiber settling in wet form after resin reaches there; the part thickens afterwards as the resin pressure increases locally. The realistic model solution can be achieved only if the compaction characterization experiments are performed in such a way that the fabric is dry during loading, and wet during unloading, as in the actual resin infusion process. The model results can be used to design the process parameters such as vacuum pressure and locations of injection and ventilation tubes so that the dimensional tolerances can be kept small.Publication Metadata only Viscoelastic modeling of fiber preform compaction in vacuum infusion process(Sage, 2017) Department of Mechanical Engineering; Department of Mechanical Engineering; Department of Mechanical Engineering; Yenilmez, Bekir; Çağlar, Barış; Sözer, Murat; PhD Student; PhD Student; Faculty Member; Department of Mechanical Engineering; College of Engineering; College of Engineering; College of Engineering; N/A; N/A; 110357A woven fabric's compaction was modeled by using five viscoelastic models - Maxwell, Kelvin-Voigt, Zener, Burgers, and Generalized Maxwell - to reveal the capabilities and limitations of the models. The model parameters were optimized by minimizing the deviation between the model results and experimental data collected in our previous material characterization study mimicking different compaction stages (loading, fiber settling, wetting, unloading, and fiber relaxation) that a fiber structure undergoes during vacuum infusion process. Although Burgers and Generalized Maxwell models have the highest performance due to their almost equal coefficient of determination values, they have diverse characteristics in terms of modeling different stages of compaction. Burgers model allowed modeling the permanent deformation in relaxation stage, but failed in modeling permanent deformation in settling stage. Generalized Maxwell model could do the opposite, i.e. failed in the former and could handle the latter. This study's major contribution is a holistic numerical approach and its conclusions by modeling all stages of the vacuum infusion process instead of one stage at a time, and thus optimizing only one set of model parameters (constants of springs and dampers) since they do not change with time. The numerical results of different models were fit to the results of a specially designed compaction characterization experiments conducted in our complementary study.